(making+poor)

the practice of making a particular year’s poor income statement look even worse by increasing expenses and selling assets. Subsequent years will then appear much better in comparison. (slang)

a manufacturing system, developed by Toyota in Japan after World War II, which aims to increase production efficiency by the elimination of waste in all its forms. The Toyota production system was invented, and made to work, by Taiichi Ohno. Japan’s fledgling car-making industry was suffering from poor productivity, and Ohno was brought into Toyota with an initial assignment of catching up with the productivity levels of Ford’s car plants. In analyzing the problem, he decided that although Japanese workers must be working at the same rate as their American counterparts, waste and inefficiency were the main causes of their different productivity levels. Ohno identified waste in a number of forms, including overproduction, waiting time, transportation problems, inefficient processing, inventory, and defective products. The philosophy of TPS is to remove or minimize the influence of all these elements. In order to achieve this, TPS evolved to operate under lean production conditions. It is made up of soft, or cultural aspects, such as automation with the human touch— autonomation—and hard, or technical, aspects, which include just-in-time, kanban, and production smoothing. Each aspect is equally important and complementary. TPS has proven itself to be one of the most efficient manufacturing systems in the world but although leading companies have adopted it in one form or another, few have been able to replicate the success of Toyota.

Abbr. TPS

SUBJECT AREA: Telecommunications

[br]

[br]

[br]

The son of a surgeon who became Professor of Anatomy at Durham University, Cooke received a conventional classical education, with no science, in Durham and at Edinburgh University. He joined the East India Company's aimy in Madras, but resigned because of ill health in 1833. While convalescent, Cooke travelled in Europe and began making wax models of anatomical sections, possibly as teaching aids for his father. In Germany he saw an experimental electric-telegraph demonstration, and was so impressed with the idea of instantaneous long-distance communication that he dropped the modelling and decided to devote all his energies to developing a practical electric telegraph. His own instruments were not successful: they worked across a room, but not over a mile of wire. His search for scientific advice led him to Charles Wheatstone, who was working on a similar project, and together they obtained a patent for the first practical electric telegraph. Cooke's business drive and Wheatstone's scientific abilities should have made a perfect partnership, but the two men quarrelled and separated. Cooke's energy and enthusiasm got the telegraph established, first on the newly developing railways, then independently. Sadly, the fortune he made from the telegraph was lost in other ventures, and he died a poor man.

[br]

SUBJECT AREA: Textiles

[br]

[br]

[br]

Samuel Crompton was the son of a tenant farmer, George, who became the caretaker of the old house Hall-i-th-Wood, near Bolton, where he died in 1759. As a boy, Samuel helped his widowed mother in various tasks at home, including weaving. He liked music and made his own violin, with which he later was to earn some money to pay for tools for building his spinning mule. He was set to work at spinning and so in 1769 became familiar with the spinning jenny designed by James Hargreaves; he soon noticed the poor quality of the yarn produced and its tendency to break. Crompton became so exasperated with the jenny that in 1772 he decided to improve it. After seven years' work, in 1779 he produced his famous spinning "mule". He built the first one entirely by himself, principally from wood. He adapted rollers similar to those already patented by Arkwright for drawing out the cotton rovings, but it seems that he did not know of Arkwright's invention. The rollers were placed at the back of the mule and paid out the fibres to the spindles, which were mounted on a moving carriage that was drawn away from the rollers as the yarn was paid out. The spindles were rotated to put in twist. At the end of the draw, or shortly before, the rollers were stopped but the spindles continued to rotate. This not only twisted the yarn further, but slightly stretched it and so helped to even out any irregularities; it was this feature that gave the mule yarn extra quality. Then, after the spindles had been turned backwards to unwind the yarn from their tips, they were rotated in the spinning direction again and the yarn was wound on as the carriage was pushed up to the rollers.

The mule was a very versatile machine, making it possible to spin almost every type of yarn. In fact, Samuel Crompton was soon producing yarn of a much finer quality than had ever been spun in Bolton, and people attempted to break into Hall-i-th-Wood to see how he produced it. Crompton did not patent his invention, perhaps because it consisted basically of the essential features of the earlier machines of Hargreaves and Arkwright, or perhaps through lack of funds. Under promise of a generous subscription, he disclosed his invention to the spinning industry, but was shabbily treated because most of the promised money was never paid. Crompton's first mule had forty-eight spindles, but it did not long remain in its original form for many people started to make improvements to it. The mule soon became more popular than Arkwright's waterframe because it could spin such fine yarn, which enabled weavers to produce the best muslin cloth, rivalling that woven in India and leading to an enormous expansion in the British cotton-textile industry. Crompton eventually saved enough capital to set up as a manufacturer himself and around 1784 he experimented with an improved carding engine, although he was not successful. In 1800, local manufacturers raised a sum of £500 for him, and eventually in 1812 he received a government grant of £5,000, but this was trifling in relation to the immense financial benefits his invention had conferred on the industry, to say nothing of his expenses. When Crompton was seeking evidence in 1811 to support his claim for financial assistance, he found that there were 4,209,570 mule spindles compared with 155,880 jenny and 310,516 waterframe spindles. He later set up as a bleacher and again as a cotton manufacturer, but only the gift of a small annuity by his friends saved him from dying in total poverty.

[br]

SUBJECT AREA: Land transport, Mining and extraction technology, Railways and locomotives

[br]

[br]

[br]

The son of a "coal viewer", Curr was brought up in the West Durham colliery district. In 1777 he went to the Duke of Norfolk's collieries at Sheffield, where in 1880 he was appointed Superintendent. There coal was conveyed underground in baskets on sledges: Curr replaced the wicker sledges with wheeled corves, i.e. small four-wheeled wooden wagons, running on "rail-roads" with cast-iron rails and hauled from the coal-face to the shaft bottom by horses. The rails employed hitherto had usually consisted of plates of iron, the flange being on the wheels of the wagon. Curr's new design involved flanges on the rails which guided the vehicles, the wheels of which were unflanged and could run on any hard surface. He appears to have left no precise record of the date that he did this, and surviving records have been interpreted as implying various dates between 1776 and 1787. In 1787 John Buddle paid tribute to the efficiency of the rails of Curr's type, which were first used for surface transport by Joseph Butler in 1788 at his iron furnace at Wingerworth near Chesterfield: their use was then promoted widely by Benjamin Outram, and they were adopted in many other English mines. They proved serviceable until the advent of locomotives demanded different rails.

In 1788 Curr also developed a system for drawing a full corve up a mine shaft while lowering an empty one, with guides to separate them. At the surface the corves were automatically emptied by tipplers. Four years later he was awarded a patent for using double ropes for lifting heavier loads. As the weight of the rope itself became a considerable problem with the increasing depth of the shafts, Curr invented the flat hemp rope, patented in 1798, which consisted of several small round ropes stitched together and lapped upon itself in winding. It acted as a counterbalance and led to a reduction in the time and cost of hoisting: at the beginning of a run the loaded rope began to coil upon a small diameter, gradually increasing, while the unloaded rope began to coil off a large diameter, gradually decreasing.

Curr's book The Coal Viewer (1797) is the earliest-known engineering work on railway track and it also contains the most elaborate description of a Newcomen pumping engine, at the highest state of its development. He became an acknowledged expert on construction of Newcomen-type atmospheric engines, and in 1792 he established a foundry to make parts for railways and engines.

Because of the poor financial results of the Duke of Norfolk's collieries at the end of the century, Curr was dismissed in 1801 despite numerous inventions and improvements which he had introduced. After his dismissal, six more of his patents were concerned with rope-making: the one he gained in 1813 referred to the application of flat ropes to horse-gins and perpendicular drum-shafts of steam engines. Curr also introduced the use of inclined planes, where a descending train of full corves pulled up an empty one, and he was one of the pioneers employing fixed steam engines for hauling. He may have resided in France for some time before his death.

[br]

WK / PJGR

SUBJECT AREA: Architecture and building

[br]

[br]

[br]

The name of Le Corbusier is synonymous with the International style of modern architecture and city planning, one utilizing functionalist designs carried out in twentieth-century materials with modern methods of construction. Charles-Edouard Jeanneret, born in the watch-making town of La Chaux-de-Fonds in the Jura mountain region, was the son of a watch engraver and dial painter. In the years before 1918 he travelled widely, studying building in many countries. He learned about the use of reinforced concrete in the studio of Auguste Perret and about industrial construction under Peter Behrens. In 1917 he went to live in Paris and spent the rest of his life in France; in 1920 he adopted the name of Le Corbusier, one derived from that of his ancestors (Le Corbesier), and ten years later became a French citizen.

Le Corbusier's long working life spanned a career divided into three distinct parts. Between 1905 and 1916 he designed a number of simple and increasingly modern houses; the years 1921 to 1940 were ones of research and debate; and the twenty years from 1945 saw the blossoming of his genius. After 1917 Le Corbusier gained a reputation in Paris as an architect of advanced originality. He was particularly interested in low-cost housing and in improving accommodation for the poor. In 1923 he published Vers une architecture, in which he planned estates of mass-produced houses where all extraneous and unnecessary features were stripped away and the houses had flat roofs and plain walls: his concept of "a machine for living in". These white boxes were lifted up on stilts, his pilotis, and double-height living space was provided internally, enclosed by large areas of factory glazing. In 1922 Le Corbusier exhibited a city plan, La Ville contemporaine, in which tall blocks made from steel and concrete were set amongst large areas of parkland, replacing the older concept of city slums with the light and air of modern living. In 1925 he published Urbanisme, further developing his socialist ideals. These constituted a major reform of the industrial-city pattern, but the ideas were not taken up at that time. The Depression years of the 1930s severely curtailed architectural activity in France. Le Corbusier designed houses for the wealthy there, but most of his work prior to 1945 was overseas: his Centrosoyus Administration Building in Moscow (1929–36) and the Ministry of Education Building in Rio de Janeiro (1943) are examples. Immediately after the end of the Second World War Le Corbusier won international fame for his Unité d'habitation theme, the first example of which was built in the boulevard Michelet in Marseille in 1947–52. His answer to the problem of accommodating large numbers of people in a small space at low cost was to construct an immense all-purpose block of pre-cast concrete slabs carried on a row of massive central supports. The Marseille Unité contains 350 apartments in eight double storeys, with a storey for shops half-way up and communal facilities on the roof. In 1950 he published Le Modular, which described a system of measurement based upon the human male figure. From this was derived a relationship of human and mathematical proportions; this concept, together with the extensive use of various forms of concrete, was fundamental to Le Corbusier's later work. In the world-famous and highly personal Pilgrimage Church of Notre Dame du Haut at Ronchamp (1950–5), Le Corbusier's work was in Expressionist form, a plastic design in massive rough-cast concrete, its interior brilliantly designed and lit. His other equally famous, though less popular, ecclesiastical commission showed a contrasting theme, of "brutalist" concrete construction with uncompromisingly stark, rectangular forms. This is the Dominican Convent of Sainte Marie de la Tourette at Eveux-sur-l'Arbresle near Lyon, begun in 1956. The interior, in particular, is carefully worked out, and the lighting, from both natural and artificial sources, is indirect, angled in many directions to illuminate vistas and planes. All surfaces are carefully sloped, the angles meticulously calculated to give optimum visual effect. The crypt, below the raised choir, is painted in bright colours and lit from ceiling oculi.

One of Le Corbusier's late works, the Convent is a tour de force.

[br]

SUBJECT AREA: Textiles

[br]

[br]

[br]

Robert Owen's father was also called Robert and was a saddler, ironmonger and postmaster of Newtown in Montgomeryshire. Robert, the younger, injured his digestion as a child by drinking some scalding hot "flummery", which affected him for the rest of his life. He developed a passion for reading and through this visited London when he was 10 years old. He started work as a pedlar for someone in Stamford and then went to a haberdasher's shop on old London Bridge in London. Although he found the work there too hard, he stayed in the same type of employment when he moved to Manchester.

In Manchester Owen soon set up a partnership for making bonnet frames, employing forty workers, but he sold the business and bought a spinning machine. This led him in 1790 into another partnership, with James M'Connel and John Kennedy in a spinning mill, but he moved once again to become Manager of Peter Drink-water's mill. These were all involved in fine spinning, and Drinkwater employed 500 people in one of the best mills in the city. In spite of his youth, Owen claims in his autobiography (1857) that he mastered the job within six weeks and soon improved the spinning. This mill was one of the first to use Sea Island cotton from the West Indies. To have managed such an enterprise so well Owen must have had both managerial and technical ability. Through his spinning connections Owen visited Glasgow, where he met both David Dale and his daughter Anne Caroline, whom he married in 1799. It was this connection which brought him to Dale's New Lanark mills, which he persuaded Dale to sell to a Manchester consortium for £60,000. Owen took over the management of the mills on 1 January 1800. Although he had tried to carry out social reforms in the manner of working at Manchester, it was at New Lanark that Owen acquired fame for the way in which he improved both working and living conditions for the 1,500-strong workforce. He started by seeing that adequate food and groceries were available in that remote site and then built both the school and the New Institution for the Formation of Character, which opened in January 1816. To the pauper children from the Glasgow and Edinburgh slums he gave a good education, while he tried to help the rest of the workforce through activities at the Institution. The "silent monitors" hanging on the textile machines, showing the performance of their operatives, are famous, and many came to see his social experiments. Owen was soon to buy out his original partners for £84,000.

Among his social reforms were his efforts to limit child labour in mills, resulting in the Factory Act of 1819. He attempted to establish an ideal community in the USA, to which he sailed in 1824. He was to return to his village of "Harmony" twice more, but broke his connection in 1828. The following year he finally withdrew from New Lanark, where some of his social reforms had been abandoned.

[br]